--- title: Manufacturing Execution System (MES) Software | SYSCON PlantStar description: Bring your company into the digital age with our industry-leading, affordable MES solution designed to streamline and simplify manufacturing responsibilities. --- [![syscon-plantstar-1](https://plantstar.com/hubfs/syscon-plantstar-1.png) ](https://plantstar.com) - [MES Solutions](https://plantstar.com/mes-solutions) - [Production Monitoring](https://plantstar.com/production-monitoring) - [Process Monitoring](https://plantstar.com/process-monitoring) - [Panorama vs. PlantStar 4.0](https://plantstar.com/panorama-vs-plantstar) - [MES Images](https://plantstar.com/en-us/mes-images) - [Manufacturing Dashboards](https://plantstar.com/manufacturing-dashboards) - [MES 101](https://plantstar.com/manufacturing-execution-systems-mes-101) - [Frequently Asked Questions](https://plantstar.com/frequently-asked-questions) - [Hardware](https://plantstar.com/hardware) - [HMI](https://plantstar.com/human-machine-interface) - [PlantStar All-in-One HMI](https://plantstar.com/all-in-one-hmi) - [Mini-HMI](https://plantstar.com/mini-human-machine-interface-hmi) - [HMI Pedestal](https://plantstar.com/hmi-pedestal) - [DCM](https://plantstar.com/data-collection-module) - [PLC Data Collection Module (DCM)](https://plantstar.com/plc-data-collection-module) - [APU](https://plantstar.com/application-processing-unit) - [PlantStar Dashboard Displays](https://plantstar.com/plantstar-dashboard-displays) - [Support](https://plantstar.com/support) - [Who We Serve](https://plantstar.com/plantstar/who-we-serve) - [Case Studies](https://plantstar.com/case-studies) - [About Us](https://plantstar.com/about) - [Blog](https://plantstar.com/blog) - [Contact Us](https://plantstar.com/contact) [English](https://plantstar.com#) [简体中文](https://plantstar.com#) [繁體中文](https://plantstar.com#) [Spanish](https://plantstar.com#) # Cutting-Edge Manufacturing Execution Systems Launch your company into the digital age with simple solutions to monitor manufacturing and process data in real time. ## Simplifying Manufacturing Processes Are you tired of unexpected downtime within your plant? What about supply chain issues or labor shortages? Are you still collecting manual data? The **PlantStar 4.0 Manufacturing Execution System (MES) software** provides production and process monitoring capabilities, making manufacturing headaches a thing of the past. PlantStar Features Production Monitoring Process Monitoring including Process Overlay Material Lot Tracking Material Usage Reporting Material Forecasting Tool Life Tracking End of shift reporting Operator Action Events Label Printing ERP Interface Text to Voice Paging API and database access OEE Tracking and Reporting Job Setup Sheets [ View Features ](https://plantstar.com/process-monitoring?hsLang=en) ![person on laptop next to machinery](https://plantstar.com/hubfs/Banner%20ads/laptop-2.png) ### PlantStar Features - Job Scheduler - Job Summary - Job Shift Summary  - OEE Dashboard - Production Summary - Production Events - Reject/Scrap - Downtime - Email, text and voice alerts - Production Dashboard - Machine Interface Support - End of shift reporting  - Operator Action Security - Tool Life Tracking - Labor Tracking - Label Printing - ERP Interface/Integration - Material Usage, Forecasting and Lot Tracking - Process Monitoring - Process Variable Overlay - Weigh Scale Integration  - Vision System Integration - Bar Code scanning - Custom Reporting   ### Production Monitoring Production Monitoring is our standard system that focuses on part counting, reject counting, email/text alerting, tracking uptime/downtime, oee tracking, standard and custom reporting and much more. With over 50 years of experience we have the ability to connect to any machine and other equipment.   ### Process Monitoring including Process Overlay The PlantStar system has the ability to measure process variables and provide SPC analysis.  With our extensive background we have the ability to utilize machine interface types like; Euromap, OPC-UA, ModBus, V50/V70 etc.  We also can monitor through an analog interface.   Collect Process Data for; - Time between signals - Temperature - Pressure - Position - Profiles, readings per cycle, X Bar-R - Process Overlays Process Variables monitored are based on the customers wants and needs.  Some common process variables we monitor are; Inject time, pack time, cure time, blow delay time, blow time, transfer time, screw forward, screw rotate, barrel, nozzle and manifold heat zones, mold water zones, and much more. The customer has the ability to set their limits and the PlantStar system can trigger alerts, alarms etc. based on these pre-determined limits. ### Material Lot Tracking Track material lot numbers from ERP work order through production and maintain association between material lots and jobs, work orders, and finished goods to provide traceability and control. ### Material Usage Reporting ![Material usage with Materials menu](https://plantstar.com/hs-fs/hubfs/Material%20usage%20with%20Materials%20menu.png?width=1712&height=877&name=Material%20usage%20with%20Materials%20menu.png)Generate reports on materials by job, shift, day or other period.  Export data back to ERP to improve operations. ### Material Forecasting Anticipate material usage/demand based on scheduled jobs and materials specifications. Combine material specifications with job scheduling information to forecast material requirements based on schedule. Provides material forecast report and includes calendar of material changeover events. ### Tool Life Tracking ![Tool Life Tracking Menu Image](https://plantstar.com/hs-fs/hubfs/Ebook%20Edits/Tool%20Life%20Tracking%20Menu%20Image.png?width=258&height=362&name=Tool%20Life%20Tracking%20Menu%20Image.png) Tracks the time used and number of cycles that an individual tool was used. Required to access the Tool Maintenance; where information is entered for maintenance performed on the tool. ### End of shift reporting Create custom end of shift reports which can be automatically emailed to certain users at the end of every shift or multiple times per day.  Some examples are OEE by shift, production reporting, Material usage, reject and down reporting.![Downtime tracking monitor for lightbox](https://plantstar.com/hs-fs/hubfs/Website%20Assets/Plantstar/Production%20and%20Process%20Monitoring/Downtime%20tracking%20monitor%20for%20lightbox.png?width=1120&height=709&name=Downtime%20tracking%20monitor%20for%20lightbox.png)   ### Operator Action Events Auto-generated data for each time an operator logs in or out into the system.  Auto displays all operators on when they checked into a machine/station and where they are checked in on the shop floor.  ### Label Printing ![Label Printer](https://plantstar.com/hs-fs/hubfs/2024%20Summer%20Tristan%20Photos-%20PlantStar/Label%20Printer/Label%20Printer.png?width=4000&height=6000&name=Label%20Printer.png)Label printers may be connected via network or directly to a PlantStar DCM and barcode or other labels may be printed for any process requirement. ### ERP Interface Customized interface for import/export of production schedules and related information from ERP systems.  We integrate with all ERP/MRP systems. ### Text to Voice Paging PlantStar has the ability to broadcast messages related to currently monitored exception conditions. Examples of machine status are; Down, Idle, Fast, Slow, production and prrocess variable exceptions. ### API and database access API and database access to PlantStar system. Provides direct access to PlantStar data including production data by shift, date, machine, job, including good/bad parts, down time, up time, job attributes, and job schedule information. Enable advanced enterprise reporting via PlantStar API. ### OEE Tracking and Reporting ![Samsung 43”-85” TVs.3-pop up (1)](https://plantstar.com/hs-fs/hubfs/PlantStar%20home%20page/Samsung%2043%E2%80%9D-85%E2%80%9D%20TVs.3-pop%20up%20(1).jpg?width=6092&height=3767&name=Samsung%2043%E2%80%9D-85%E2%80%9D%20TVs.3-pop%20up%20(1).jpg)Real-time OEE dashboard that is viewable on any device.  Dial down Availabiliy, Performance and Quality.  Immediate results for Part efficiency, how a machine is running on available time and how you are running against your standard.  End of shift and auto generated reporting available to track OEE.  ### Job Setup Sheets Included in the PlantStar system is Job Setup Sheets.  Upload product standards, videos, training documents, part images, etc.  ![Setup Sheet Example](https://plantstar.com/hs-fs/hubfs/PlantStar%20home%20page/Setup%20Sheet%20Example.jpg?width=1908&height=2175&name=Setup%20Sheet%20Example.jpg)   ## Industries We Serve Mid- to large-size companies with separate manufacturing processes will benefit from PlantStar’s **Manufacturing Execution System**. Our comprehensive MES solutions improve manufacturers’ profitability in a variety of industries. Typical applications for MES solutions include: ![icon-plastics-and-rubber](https://plantstar.com/hubfs/icon-plastics-and-rubber.svg) Plastics & Rubber ![syscon-icons-retail](https://plantstar.com/hubfs/syscon-icons-retail.svg) Retail Equipment & Tools ![syscon-icons-medical](https://plantstar.com/hubfs/syscon-icons-medical.svg) Fasteners ![syscon-icons-chemicals](https://plantstar.com/hubfs/syscon-icons-chemicals.svg) Chemicals ![syscon-icons-fasteners](https://plantstar.com/hubfs/syscon-icons-fasteners.svg) Medical ![syscon-icons-construction](https://plantstar.com/hubfs/syscon-icons-construction.svg) Construction ![syringe-outline (1)](https://plantstar.com/hubfs/syringe-outline%20(1).svg) Life Sciences ![syscon-icons-paper-and-printing](https://plantstar.com/hubfs/syscon-icons-paper-and-printing.svg) Paper & Printing ![syscon-icons-aerospace](https://plantstar.com/hubfs/syscon-icons-aerospace.svg) Aerospace ![syscon-icons-texiles-and-clothing](https://plantstar.com/hubfs/syscon-icons-texiles-and-clothing.svg) Textiles & Clothing ![syscon-icons-automotive](https://plantstar.com/hubfs/syscon-icons-automotive.svg) Automotive ![syscon-icons-oil-and-gas](https://plantstar.com/hubfs/syscon-icons-oil-and-gas.svg) Oil & Gas ![syscon-icons-consumer-electronics](https://plantstar.com/hubfs/syscon-icons-consumer-electronics.svg) Consumer Electronics ![icon-cable-and-wire](https://plantstar.com/hubfs/icon-cable-and-wire.svg) Cable & Wire ## Customers Using PlantStar ![magnum](https://plantstar.com/hubfs/2020%20Website%20Assets/Plantstar/Homepage/client%20logos%20-%20grayscale/magnum.png) ![Maxilift-Logo](https://plantstar.com/hubfs/Maxilift-Logo.png) ![universal plastics logo](https://plantstar.com/hubfs/universal%20plastics%20logo.jpg) ![southeastern-container-bw](https://plantstar.com/hubfs/southeastern-container-bw.jpg) ![odl-doorglass-logo](https://plantstar.com/hubfs/2020%20Website%20Assets/Plantstar/Homepage/client%20logos%20-%20grayscale/odl-doorglass-logo.png) ![Vanguard-logo](https://plantstar.com/hubfs/2020%20Website%20Assets/Plantstar/Homepage/client%20logos%20-%20grayscale/Vanguard-logo.png) ![tpg](https://plantstar.com/hubfs/2020%20Website%20Assets/Plantstar/Homepage/client%20logos%20-%20grayscale/tpg.png) ![sigmapro](https://plantstar.com/hubfs/2020%20Website%20Assets/Plantstar/Homepage/client%20logos%20-%20grayscale/sigmapro.png) ![schaefershelving_logo-new2](https://plantstar.com/hubfs/2020%20Website%20Assets/Plantstar/Homepage/client%20logos%20-%20grayscale/schaefershelving_logo-new2.png) ![castino](https://plantstar.com/hubfs/2020%20Website%20Assets/Plantstar/Homepage/client%20logos%20-%20grayscale/castino.png) ![cardinal health-logo](https://plantstar.com/hubfs/2020%20Website%20Assets/Plantstar/Homepage/client%20logos%20-%20grayscale/cardinal%20health-logo.png) ![CANTEX](https://plantstar.com/hubfs/2020%20Website%20Assets/Plantstar/Homepage/client%20logos%20-%20grayscale/CANTEX.png) ![clack](https://plantstar.com/hubfs/2020%20Website%20Assets/Plantstar/Homepage/client%20logos%20-%20grayscale/clack.png) ![Fourmark-Master-Logo-copy](https://plantstar.com/hubfs/2020%20Website%20Assets/Plantstar/Homepage/client%20logos%20-%20grayscale/Fourmark-Master-Logo-copy.png) ![hordijk](https://plantstar.com/hubfs/2020%20Website%20Assets/Plantstar/Homepage/client%20logos%20-%20grayscale/hordijk.png) ![horton-logo](https://plantstar.com/hubfs/2020%20Website%20Assets/Plantstar/Homepage/client%20logos%20-%20grayscale/horton-logo.png) ![dexas-bl](https://plantstar.com/hubfs/dexas-bl.jpg) ![add this logo 9](https://plantstar.com/hubfs/2020%20Website%20Assets/Plantstar/Homepage/client%20logos%20-%20grayscale/add%20this%20logo%209.png) ![Illinois_Tool_Works_(logo)](https://plantstar.com/hubfs/2020%20Website%20Assets/Plantstar/Homepage/client%20logos%20-%20grayscale/Illinois_Tool_Works_(logo).png) ![boral-logo-black-and-white](https://plantstar.com/hubfs/boral-logo-black-and-white.png) ![thermo-bl](https://plantstar.com/hubfs/thermo-bl.png) ![aptargroup-bl](https://plantstar.com/hubfs/aptargroup-bl.jpg) ![stanley-bl](https://plantstar.com/hubfs/stanley-bl.png) ![Mettler_Toledo-bl](https://plantstar.com/hubfs/Mettler_Toledo-bl.jpg) ![add this logo 4](https://plantstar.com/hubfs/2020%20Website%20Assets/Plantstar/Homepage/client%20logos%20-%20grayscale/add%20this%20logo%204.png) ![add this logo 5](https://plantstar.com/hubfs/2020%20Website%20Assets/Plantstar/Homepage/client%20logos%20-%20grayscale/add%20this%20logo%205.png) ![logos_whirlpool-bl](https://plantstar.com/hubfs/logos_whirlpool-bl.png) ![valeo-bl](https://plantstar.com/hubfs/valeo-bl.png) ## Our Additional Solutions ![stock image 17](https://plantstar.com/hubfs/stock%20images/stock%20image%2017.jpeg) ### [ Hardware ](https://plantstar.com/hardware?hsLang=en) PlantStar’s hardware solutions ensure your company’s manufacturing processes run smoothly. Our hardware, paired with our reliable manufacturing systems, prevents downtime and helps keep your plant running smoothly. Explore Hardware ![IIoT-connected-smart-factory-MES](https://plantstar.com/hubfs/IIoT-connected-smart-factory-MES.jpg) ### [ Support Services ](https://plantstar.com/support?hsLang=en) Are you struggling to get your machines running after unexpected downtime or need help installing equipment? We’re here to provide support and help you keep your business running smoothly. View Support Services ## About Us For more than four decades, we’ve help our customers find effective MES solutions that simplify their manufacturing processes. At PlantStar, we are dedicated driving results and building lasting relationship with our customers. [Learn More About Us](https://www.syscon-intl.com/plantstar/about?hsLang=en) ![light blue globe icon](https://plantstar.com/hubfs/bg-globe.jpg) ## Real-Time Data Real Results 0% of global manufacturers use real-time reporting to improve productivity 0+ global implementations in the U.S., Canada, Mexico, Europe and China 0% of our customers have utilized PlantStar for 20+ years 0% increase in customer efficiency using PlantStar software ## Featured E-Book ![syscon-hardcover-ebook-mockup](https://plantstar.com/hubfs/syscon-hardcover-ebook-mockup.png) [ Download ](https://www.syscon-intl.com/syscon-plantstar-production-process-monitoring-ebook?hsLang=en) ## PlantStar Blog ### [What Is OEE? A Quick-Reference Guide to the Formula and Benchmarks](https://plantstar.com/blog/oee-reference-guide-formula-and-benchmarks?hsLang=en) July 15, 2026 by [David Crowley](https://plantstar.com/blog/author/david-crowley?hsLang=en) ### [What’s the Difference Between ERP, MRP, and MES?](https://plantstar.com/blog/whats-difference-between-erp-mrp-mes?hsLang=en) October 27, 2025 by [David Crowley](https://plantstar.com/blog/author/david-crowley?hsLang=en) ### [How MES Supports Inventory Management in Manufacturing](https://plantstar.com/blog/how-mes-supports-inventory-management-manufacturing?hsLang=en) August 29, 2025 by [PlantStar Team](https://plantstar.com/blog/author/plantstar-team?hsLang=en) ## Contact Us Get in touch with us today to schedule a demo or learn more about how PlantStar can help your plant! [![syscon-plantstar-1](https://plantstar.com/hs-fs/hubfs/syscon-plantstar-1.png?width=300&height=52&name=syscon-plantstar-1.png "syscon-plantstar-1")](https://plantstar.com/?hsLang=en) Copyright © 2026 syscon-intl.com All Rights Reserved - [MES Solutions](https://plantstar.com/mes-solutions) - [Hardware](https://plantstar.com/hardware) - [Support](https://plantstar.com/support) - [Knowledge Center](https://kb.syscon-intl.com/knowledge) - [FAQs](https://plantstar.com/frequently-asked-questions) - [Who We Serve](https://plantstar.com/plantstar/who-we-serve) - [About Us](https://plantstar.com/about) - [Blog](https://plantstar.com/blog) - [Contact](https://plantstar.com/contact) 1108 High St. South Bend, Indiana 46601 [+1 574-232-3900](tel:15742323900) ```json { "@context": "https://schema.org", "@type": "Organization", "name": "SYSCON PlantStar", "url": "https://plantstar.com", "logo": "https://plantstar.com/hubfs/syscon-plantstar-1.png", "description": "Provider of PlantStar 4.0 Manufacturing Execution System (MES) software and hardware solutions for real-time production monitoring.", "parentOrganization": { "@type": "Organization", "name": "SYSCON International, Inc." }, "address": { "@type": "PostalAddress", "streetAddress": "1108 High Street", "addressLocality": "South Bend", "addressRegion": "IN", "postalCode": "46601", "addressCountry": "US" }, "telephone": "+1-574-232-3900", "contactPoint": { "@type": "ContactPoint", "telephone": "+1-574-232-3900", "contactType": "customer service", "availableLanguage": "en" } /* "sameAs": [ ... social or reference URLs ... ] */ } ```