Complete Production and Process Monitoring Capabilities
SYSCON PlantStar provides Manufacturing Execution Systems (MES) solutions that collect Production and Process data for use by manufacturing, quality control, management, accounting and financial systems. Traditionally Manufacturing Execution Systems provide users and management teams with key information about the manufacturing process as well as the Overall Equipment Efficiency (OEE) of the equipment being monitored.
When you need to know everything that’s happening with your production activities and process variables, you need an MES system that delivers the right functionality. From drag-and-drop job scheduling to real-time dashboard reporting and customizable alerts, PlantStar's manufacturing execution system is designed to help you do what you do best. With a full range of capabilities and continuous updates, PlantStar's MES software has the solutions you and your company need to maximize overall equipment effectiveness (OEE). It’s time to reach your full potential.
Production Monitoring Features
Production Monitoring involves counting the rate that parts are being reduced.
Get insight into job-specific details on every machine so you can keep track of upcoming projects, potential downtime, reducing scrap and create your customized reports in real-time. PlantStar's MES features puts you in control by allowing you to customize your MES system.
Job Shift Summary
Job Setup Sheets
Customizable Charts and Reporting
Downtime and Scrap Reporting
Material and Tool Tracking
Production Monitoring Benefits
Take advantage of integration features, tracking capabilities, and a variety of other functionalities that help streamline your processes and deliver quality products.
Labeling and Barcoding
Tool Maintenance Events
Process Monitoring Features
Process Monitoring measures the process variables at the time of manufacturing.
Process Monitoring allows process variables to be created and tracked during a job. The data can then be viewed on charts or spreadsheets in real-time. SYSCON PlantStar has decades of experience with machine protocol interfaces and allows for Statistical process control (SPC). SPC is a method of quality control which employs statistical methods to monitor and control a process.
Stay up to date about the process variables that go into your projects, with the ability to easily make adjustments as necessary. If defined for a machine, unlimited process variables can be monitored. Most process variables are collected once per machine cycle. These types of process variables are used to monitor characteristics which are repeated with every machine cycle. Some of the most common examples are pressure, temperature or time duration process variables. When it comes to process monitoring PlantStar's manufacturing execution system is unmatched.
Physical or Machine Interface
Process Single Value
Process X Bar-R
Process Variable Table Viewer
Tailor Process Variable Limits
Process Variable Chart Viewer
Process Trend SPC
Process Variables Injection Molding
Process Variables Blow Molding
Process Variables Extrusion Blow Molding
See The Benefits of Robust MES Software
Could your manufacturing operation benefit from more data? With a robust Manufacturing Execution System (MES), you can combine Production & Process Monitoring to improve productivity and ensure quality and efficiency.
What Our Customers Say
We chose SYSCON PlantStar to be our MES system as it provided us with a wealth of production and process information, including scheduling, product specification, OEE data, labor and process tracking in a flexible, friendly and real time environment that assist us in achieving our operational excellence goals. Over the years (20+ years) PlantStar had validated that we made the right decision by providing us with great customer service and support coupled with leading edge technology. I would highly recommend their services to any other company that is in the market for MES system
With PlantStar, we’ve reduced our internal and external corrective action reports by 92.8%, with major gains in first-time quality improvements and customer satisfaction. An initial savings of $400,000 was realized within five months of implementation.
PlantStar has proved vital to our Manufacturing efficiency and has introduced the ability to stay connected remotely to make key real-time decisions. It has changed the way we operate!
Want a firsthand look at how PlantStar works?
Contact us today to schedule a demo!