In manufacturing, every second counts. Production monitoring is the cornerstone of ensuring that your operations run smoothly, efficiently, and with minimal waste. By capturing and analyzing production data in real time, manufacturers gain unparalleled visibility into machine performance, job progress, overall efficiency, and a huge impact in labor savings.

PlantStar’s Manufacturing Execution System (MES) goes beyond basic monitoring. It provides a comprehensive platform to track key production metrics such as cycle time, output rates, and scrap percentages while integrating seamlessly with your existing ERP systems. With PlantStar’s production monitoring capabilities, you can transform your shop floor into a data-driven powerhouse, reducing costs and optimizing output.

Implementing a robust production monitoring solution unlocks transformative benefits for manufacturers:

• Maximize Overall Equipment Effectiveness (OEE): Identify inefficiencies and maximize uptime by understanding how your equipment is performing in real-time. PlantStar automatically calculates your equipment Availability, Performance and Quality so your entire plants can see live OEE numbers.
• Enhance Productivity: Track the status of every job and machine with live dashboards, intuitive reporting and end of shift reporting to stay ahead of schedule and under budget.
• Reduce Scrap and Waste: Leverage detailed insights into reject rates and reasons, enabling proactive adjustments that improve yield.
• Streamline Decision-Making: Access accurate, actionable data at a glance to empower your team to make faster, smarter decisions.

PlantStar’s MES is trusted across industries like medical, automotive, plastics, and consumer goods to deliver reliable performance and measurable results.